Sandvik CH440

Description: CH440 HYDROCONE CRUSHER Heavy duty two arm top shell CLP manganese bottom support concave ring Heavy duty two arm top shell with replaceable manganese arm liners Bottom shell assembly with replaceable manganese arm liners and replaceable steel wall liners Eccentric assembly with adjustable eccentric bushing (adjustable throw) Top serviced Motorized HYDROSET control for main shaft positioning Pinion assembly with crusher sheave and bushing Accumulator tramp iron release Rubber compression mounts Lubrication system complete with: Air to oil cooler Air cooler motor 110 gallon lubrication and hydroset reservoir Lube motor, 1800 RPM Filter Immersion oil heaters Three (3) 1.65 KW oil heaters Two (2) 3.0 KW oil heaters Total 10.95 KW Thermostatic control to prevent overheating of oil Relief valves 3.0 KW (4.02 HP), 1800 RPM HYDROSET motor Push button adjustment for HYDROSET Over Pressure Dust seal motor .74 KW (0.4 HP) Mainshaft lifting eye bolt Crusher maintenance tools including wrenches Crusher accumulator charging fittings including hose and valve Rubber compression mounts ASRi Crusher Automation Package Approximate weight: 35,000 lbs. CRUSHER FEED HOPPER Heavy reinforced steel round shaped hopper Segmented conical steel inserts Bolted attachment to crusher UNDER CRUSHER HOPPER Conical to rockbox type with AR steel weld in liners Fabricated, 1/4” thick, reinforced steel CRUSHER DRIVE Complete with sheaves, V-belts, drive guard, and pivoting motor support base 300 HP electric motor, 1800 RPM, 3/60/460V BOLT-ON OVERFLOW CHUTE ASRi-AUTOMATIC SETTING REGULATION INTELLIGENT Increased user-friendliness Advanced sensor to measure the pressure at which the crusher operates and protects it from overloads Can store up to 20 different crushing programs Regulates the settings so the crusher operates at a desired load level Improved auto-cycle function allowing user to switch between 2 different settings to give two different product curves Helps troubleshoot problems or fluctuations in productivity over time Provides an overview of the crusher’s operations at a glance POT—Process Optimization Tool COMPLETE LUBRICATION TANK UNIT INCLUDING: Lubrication and hydroset reservoirs, level gauges, filters, motors, pumps, pressure gauges, hoses, fittings, oil flow indicator switch & temperature sensors. CRUSHER LUBRICATION TANK OIL HEATERS Thermostatic control to prevent overheating in tank 460V/3/60 wired complete to junction box on lube tank Five (5) heaters, 10.95 KW total CONTROL CABINET ASSEMBLY – 300 HP MAIN DRIVE NEMA 4 enclosure mounted to structure o NEMA 4 Description: Intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust and rain, splashing water, hose-directed water and damage from external ice formation. Automatic reduced voltage starter, SCR based in the enclosure for 300 HP main drive motor Full voltage starters and circuit breakers for lubrication pump, HYDROSET pump, crusher product conveyor, crusher feed conveyor, and cooling fan motor Main disconnect Start and stop push buttons with indicator lights Interlocks: Lubrication flow High lubrication temperature Discharge conveyor Crusher to feed conveyor Controls for: Cooler fan Lubrication pump motor HYDROSET pump motor Conveyor drive motors Suitable for 460V/3/60 power supply PLANT WIRING TO CONTROL PANEL Plant wired complete to plant control panel. Electrical maintenance drawings are included. Removable stand for control panel FEED CONVEYOR 36” x 29’5” long Dodge TXT3 shaft mount reducer with internal backstop 10 HP electric motor, 1800 RPM, TEFC, V-belt drive 14” diameter crown faced lagged head pulley with 2-7/16” diameter shaft and medium duty bearings 12” diameter crown face wing-type tail pulley with 2-7/16” diameter shaft and medium duty take-up bearings 9” travel screw-type take-ups One (1) 5” diameter CEMA C 20 degree channel inset impact troughing idler and 4’0” long impact bed at loading point 5” diameter CEMA C 20 degree channel inset troughing idlers 5” diameter CEMA C rubber disc return idlers 3-ply belting with 1/4” x 1/16” covers and mechanical fasteners Full length side skirt boards with rubber flashing entire belt length to head pulley Hydraulically rocks backward and lowers for transport Tail end of conveyor supported on tube-n-tube adjustable design stand with hydraulic lift The feed/receiving height at the tail end of this conveyor is adjustable. 6’7” at lowest point (with feed hopper removed), 7’4 ½” next increment (with feed hopper on), 7’9 7/8” next increment, and then 8’7 15/16” next increment, 9’9 3/8” maximum. Note: these dimensions are based on the plant being level with the wheels touching the ground Conveyor has multiple pin positions at head end for variable throw of material and hydraulically rocks backwards and lowers for travel. UNDER CRUSHER PRODUCT DISCHARGE CONVEYOR 36” x 19’ long Dodge TXT3 shaft mount reducer with internal backstop 7-1/2 HP motor, 1800 RPM, TEFC V-belt drive 12” diameter crown faced lagged head pulley with 2-3/16” diameter shaft and medium duty bearings 12” diameter crown face wing-type tail pulley with 2-3/16” diameter shaft and medium duty take-up bearings 9” travel screw-type take-ups Two (2) 5” diameter CEMA C 20 degree impact troughing idlers at loading point 5” diameter CEMA C 20 degree troughing idlers 5” diameter CEMA C rubber disc return idlers 3-ply belting with 1/4” x 1/16” cover and mechanical fasteners Conveyor hydraulically folds for travel & operation Bolt-on design so it can be mounted to discharge to curb side or road side MAINFRAME Wide flange beam chassis Tri-axle spring suspension Twelve (12) 11 x 22.5 16 ply radial tires King pin Stop & turn lights, mud flaps and air brakes Platform at level of cone motor with step up crows nest platform with one (1) access ladder. Service platform around cone HYDRAULIC JACKS – 4 CYLINDER “RUN-ON” SYSTEM COMPLETE WITH: 24” stroke cylinders, 5” bore 48,000 lb capacity each leg 8 Hp Honda Gasoline engine driven hydraulic power unit with pump, reservoir, filter, gauge, strainer, relief valve, on/off switch, and electric start. Mounted to chassis. Seven (7) bank valve assembly 3000 psi fittings and hose, assembled and tested